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lab/labsim
Michal fd38c05c3e
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labsim: 3-server embedded-etcd k3s harness, driven by the production generator
The rehearsal vehicle for cluster dual-stack. Unlike k8s-up.sh (1 server + 2
agents, inline INSTALL_K3S_EXEC), this builds 3 control-plane servers with
embedded etcd, each configured through /etc/rancher/k3s/config.yaml rendered by
labctl's own generate*Config via bin/render-config.js -- the exact production
code path. Node 1 cluster-inits; 2/3 join as etcd members (role=infra + server
URL, same shape as production worker1/worker2).

Carries the audit-policy.yaml the generated config references (byte-identical to
audit-policy.ts) -- without it the apiserver silently crash-loops. Validates the
embedded config.yaml as YAML before building each seed ISO.

Next: rehearse the dual-stack conversion on it (rolling config.yaml change,
quorum, mixed control plane, ServiceCIDR pickup).

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01DMVzWZgiKW2wquf5z8S1yH
2026-09-07 23:49:51 +01:00
..

labsim — libvirt replica of the lab network

A throwaway copy of the production VLAN topology for testing routing, firewall rules and failover without touching the real network. Same VLAN IDs and roles as UniFi, deliberately different IP ranges so nothing can be confused for production.

Topology

Each VLAN is its own isolated libvirt network with one tiny Alpine VM on it.

VLAN Name Sim subnet VM address Mirrors production
1 management 172.31.1.0/24 172.31.1.10 192.168.1.0/24
2 k8s 172.31.2.0/24 172.31.2.10 192.168.8.0/23
3 kvm 172.31.3.0/24 172.31.3.10 192.168.3.0/24
9 private 172.31.9.0/24 172.31.9.10 10.0.9.0/23
10 lot 172.31.10.0/23 172.31.10.10 10.0.0.0/23
200 roomates 172.31.200.0/24 172.31.200.10 192.168.2.0/24

The sim subnet encodes the VLAN id: 172.31.<vlan>.0/24, with one exception. VLAN 10 is a /23 because every UniFi DHCP reservation lives in LoT and LoT spans 10.0.0.x and 10.0.1.x, which a /24 cannot hold. The mapping stays readable — 10.0.0.46 → 172.31.10.46, 10.0.1.67 → 172.31.11.67.

LoT's host leg is .3, not .2, because 10.0.0.2 is a real reservation (Hubitat) that maps onto 172.31.10.2. .3 is unreserved and sits below the DHCP pool, so it can never be handed out.

vlans.conf therefore takes two optional trailing fields:

vlan_id:name:sim_prefix:real_subnet[:masklen][:host_octet]

defaulting to 24 and 2. k8s and Private are also /23 in production but hold no reservations, so they keep their /24 and their DHCP range is clamped — reported at generation time, never silently.

Address plan, identical on every VLAN:

Address Role
.1 gateway under test — a router VM you add (not created by default)
.2 host bridge — how you reach the VMs from this workstation
.10 the VLAN's micro VM
.254 reserved for a VRRP VIP, mirroring production

The host sits at .2 purely so you can SSH in. It is deliberately not the VMs' default route — that is .1 — so inter-VLAN tests fail loudly when no router is present instead of being silently served by the host's own routing table. libvirt also installs reject rules that stop these networks forwarding to each other, so traffic between VLANs only works once a router VM bridges them.

Usage

./labsim-up.sh              # bring up every VLAN (idempotent)
./labsim-up.sh 2 3          # only VLANs 2 and 3
./labsim-down.sh            # destroy VMs + networks, keep the base image
./labsim-down.sh --purge    # also delete the downloaded Alpine image

Each VM: 256 MB, 1 vCPU, a copy-on-write overlay on one shared 176 MB Alpine image (so six VMs cost a few MB of disk, not 1 GB).

Access

ssh alpine@172.31.2.10       # normal user (password: labsim)
ssh root@172.31.2.10         # privileged — this image has no sudo
curl http://172.31.2.10/     # hello-world page naming the VLAN

Console, when the network is the thing that is broken:

sudo virsh console labsim-2-k8s     # root / labsim

Watching it

./labsim-matrix.py --watch 2     # terminal grid, changed cells highlighted
./monitoring-up.sh               # topology page + Prometheus + Grafana

Testing the DHCP migration

./labsim-dhcp-test.sh boots throwaway VMs whose MACs are real production MACs and checks each gets the address UniFi reserved for it. MACs are the one piece of production config that transplants verbatim, which is what makes this a test rather than a rehearsal. It is safe because ovs-labsim has no physical NIC — verified with ovs-vsctl show — so a production MAC cannot reach the real LAN.

Apply the config first, from ../migration:

python3 unifi-to-vyos.py --mode sim -o /tmp/sim.conf   # 6 subnets, 31 mappings
# load onto labsim-vyos, then:
./labsim-dhcp-test.sh

Result on VyOS 2026.08 (kea): all four cases pass. The one that mattered: most UniFi reservations sit inside the DHCP pool, and kea honours in-pool host reservationsprinter1 received 172.31.10.46 from within the .10.11.11.254 pool. That was the open question blocking the cutover.

The lease database will lie to you

The script wipes /config/dhcp/dhcp4-leases.csv* before every run, and both halves of that matter:

  • Stale leases defeat reservations. Re-running against yesterday's leases, kea handed dynamic addresses to three devices that have reservations. The reservation was present and correct in /run/kea/kea-dhcp4.conf the whole time. Kea saw the reserved address as already leased to "another client" — same MAC, but a different client-id from the earlier boot — and allocated elsewhere. The cutover itself starts with an empty lease database, so this is a testing artifact, but it is worth knowing that a reservation is not an unconditional guarantee once leases exist.
  • The * is load-bearing. Kea's memfile backend keeps lease-file-cleanup rotations (dhcp4-leases.csv.2) and restores from them on start, so truncating only the primary file changes nothing.

Both of those first appeared as a passing test. The verdict logic now refuses to score a MAC with more than one lease, because taking the first match had reported an hours-old lease as the current answer and turned three failures into apparent passes.

Still open: whether kea will hand a reserved address to a different client while the reserved device is offline. The negative case here only proves an unreserved MAC gets an unreserved address.

  • http://localhost:9101/ — live mesh: a node per VLAN, the router in the middle, one line per pair coloured green/red with the ICMP RTT on it. Hover a line for per-direction detail. Refreshes every 5s. This is the one to watch while changing firewall rules.
  • http://localhost:3000/d/labsim-matrix — Grafana (anonymous, no login) for history: when did a path flip, and how has latency moved.
  • http://localhost:9101/metricslabsim_reachable{src,dst,proto} and labsim_rtt_ms{src,dst}.

WAN follows VRRP, and the PPPoE half of it

One consumer ISP account, two routers. The 10 gig line's lease is bound to a cloned MAC and the Vodafone line to a single credential, so neither can be live on both boxes: the WAN has to move with mastership.

The two halves use different control planes, and that asymmetry is the design:

plane why
bond0.53 VyOS config (disable) only config can move a MAC
pppoe0 systemd unit gate see below

set interfaces pppoe pppoe0 disable cannot work as a resting state. interfaces_pppoe.py treats disable and delete identically and unlinks /etc/ppp/peers/pppoe0 — which is pppd's own options file. The resting state therefore destroyed what the promotion path needed, and ppp@pppoe0 restart-looped against it (47 restarts, zero sessions at the AC). It also makes op-mode connect interface pppoe0 refuse, and puts every failover behind a priority-322 commit where one unrelated bad node fails the lot.

So pppoe0 is configured identically and enabled on both, and dialling is gated by a drop-in:

ConditionPathExists=/run/vrrp-wan/may-dial
ConditionPathExists=/etc/ppp/peers/pppoe0

/run is tmpfs, so the gate is shut at boot. That matters more than it looks: with the node enabled, interfaces_pppoe.py restarts ppp on every commit touching the pppoe subtree when the daemon isn't running — so the backup actively tries to dial whenever anything commits. The gate is the only thing making that a no-op, which is why the reconciler refuses to bless a box whose drop-in is missing (/etc is per-image; a VyOS upgrade would silently remove the protection).

may-dial is a lease, not a flag: ConditionPathExists is evaluated at start only, so it can prevent a dial but never revoke one. vrrp-wan-reconcile renews it every 30s; vrrp-wan-guard runs every 5s and only ever revokes.

Testing it

./labsim-pppoe-ha-test.sh --all

The verdict is what the routers and the access concentrator did, never what a client happened to get — and the harness refuses to run at all while a router still has a default route via eth2, because the libvirt-NAT scaffold answers connectivity checks that the WAN under test would have failed. The invariant it enforces throughout: the AC never reports two simdsl sessions, and no two routers ever hold pppoe0.

Two failures the harness itself produced, both worth remembering: waiting for "exactly one holder" returns instantly during a handover (it was already true), and judging connectivity on a single ping 20s after a link drop reports an outage that has already healed. Ask who holds it, and poll.

Evidence in wan-failover-evidence/.

Routing: BGP, dual WAN, and the ISP VMs

sim-ha-config.py covers the LAN side of the routers. sim-net-config.py covers everything that makes this a rehearsal for production routing:

role VM what it generates
primary labsim-vyos BGP + dual WAN + health-checked failover
secondary labsim-vyos2 BGP only
isp-dhcp labsim-isp-dhcp 10gig-equivalent ISP on VLAN 53
isp-pppoe labsim-isp-pppoe Vodafone-equivalent PPPoE ISP on VLAN 51

Both ISP VMs are VyOS with two NICs: one on the OVS trunk facing the sim router, one on libvirt's default network, NATing customers to the real internet. They use RFC 5737 documentation ranges (203.0.113.0/24, 198.51.100.0/24) so a leaked sim route cannot blackhole anything real.

./sim-net-apply.sh check     # VM state vs what the code says — run this first
./sim-net-apply.sh apply     # push generated config over the serial console

check is the important one. All of this previously existed only as running state, applied by hand over SSH; rebuilding a VM lost it, and nothing recorded why any of it was shaped the way it was.

Known gaps vs production

  • WAN is on the primary router only. Production has WAN on both. Two PPPoE clients sharing one credential against a single access concentrator is a failure mode production does not have, so the sim does not model it. VRRP and conntrack failover are still exercised.
  • ISP VM interface names are not stable across a rebuildisp-dhcp came up as eth0/eth1 and isp-pppoe as eth2/eth3 from identical XML. Check show interfaces and pass --wan-if / --uplink-if rather than trusting the defaults.
  • eth2 on the primary router is a libvirt-NAT uplink predating the ISP VMs: a third default route with no production equivalent that masks real WAN failures during a failover test. --drop-scaffold removes it.
  • Committing on isp-pppoe drops the router's PPPoE session, and the client does not redial promptly. After any change there, check pppoe0 on the router and sudo systemctl restart ppp@pppoe0 if it is missing.

The trunk carries every VLAN tagged, including Management

There is deliberately no native/untagged VLAN on the trunks to the routers, and Management lives on bond0.1, not on the bare bond0.

A native VLAN is what puts a subnet on the bond parent while every other VLAN sits on a sub-interface of it. With dhcp-socket-type: raw, kea receives each tagged frame twice — once on the sub-interface and once on the parent — and answers from the parent's pool as well (ISC Kea #1117). A client on VLAN 3 gets two OFFERs and keeps whichever arrives first:

bond0.3 :  172.31.3.252 → 172.31.3.11   correct
bond0   :  172.31.1.252 → 172.31.1.8    UNTAGGED, Management pool, wrong

./labsim-vlan-leak-test.sh makes one client on a tagged VLAN send a DISCOVER and captures on the parent and the sub-interface at once. The verdict is how many OFFERs the server emitted and from which subnets — deliberately not "did the client get the right address", because a client picking correctly is exactly how this hid. Both orderings were observed across runs, so a passing client proves nothing.

./labsim-vlan-leak-test.sh --vlan 3           # PASS on the current shape
LABSIM_NATIVE_VLAN=1 ./router-up.sh           # restore the old shape...
./labsim-vlan-leak-test.sh --vlan 3           # ...and it FAILs again

Three things this cost, all of which apply to production:

  • Kea must be restarted after the address moves. VyOS does not restart it for an interface address change, so it keeps a raw socket bound with the old address and the bug survives the fix. In the sim kea had been running since 16 Aug; the first post-fix test failed for this reason alone and looked like the fix simply not working.
  • The firewall interface-group must move too. interface-group LAN named the bare bond0; with a default-deny ruleset, moving the address without moving the group drops every management session and all VLAN 1 routing.
  • Duplicate delivery does not stop. #1117 says only that there is no longer a subnet on the parent to match, and that is exactly what happens: two replies per DISCOVER, both now from the correct pool. Harmless, but do not read a duplicate as a failure.

Tagged and untagged Management coexist

Verified directly, and it is what makes the production cutover a rolling change rather than an outage: with the primary still untagged on bond0 and the secondary already tagged on bond0.1, both routers were reachable, the VIP stayed up and a VLAN 1 client kept its gateway. One VLAN is one broadcast domain regardless of how each port tags it, so the two firewalls can be converted one at a time. See migration/MANAGEMENT-VLAN-TAGGED.md.

./vlan1-move-monitor.sh logs VIP/router liveness once a second during the change, because VRRP reconverges and leaves no trace of who held the VIP.

Notes for whoever extends this

Things that cost time the first time round, all verified on this image:

  • No sudo. Alpine ships doas; cloud-init's sudo: directive is inert here. Use root@ for privileged work.
  • cloud-init leaves users locked (!* in /etc/shadow) unless lock_passwd: false, and sshd then refuses key auth for that user.
  • One failing runcmd aborts every command after it. Each entry is || true for that reason.
  • busybox here has no httpd applet, and the VMs have no internet to apk add one — so the hello-world server is python3 -m http.server (python3 is already present because cloud-init depends on it).
  • start-stop-daemon --exec /usr/bin/python3 matches cloud-init's own python3 at boot and refuses to start anything.
  • busybox pgrep -f PATTERN matches its own argv, so a "skip if already running" guard always fires. Verified: guard_exit=0 with nothing listening.

Not modelled (yet)

  • The secondary's bond was fiction until 2026-09-02. ovs_bond_router's "already bonded, nothing to do" check compared only the trunk VLAN list, not the membership. Restarting a VM recreates its taps under new names, so the bond sat there holding two interfaces that no longer existed while the router's real taps ran in the bridge as two independent ports — no LACP, and carrying libvirt's own portgroup VLAN config rather than the bond's. It reconciles membership now, but the lesson generalises: a sim that reports success is not the same as a sim that models the thing.
  • labsim-vyos has a third NIC on libvirt's default network (the scaffold uplink, see --drop-scaffold). The tap count is filtered to $OVS_NET for that reason; an unfiltered count is 3 and silently skipped the primary's bond.