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lab/bastion/tests/integration/helpers/pxe-vm.ts
Michal 84836cb8f2
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v2 partition schema: capability model, fixed sizing, and a proven rolling migration
The fleet's disk layout was decided by literal role-name comparisons at 17
sites across 8 files. That is why `labcontroller` got no rancher LV (it
matched neither "infra" nor "worker"), why labmaster carried an empty 728 GiB
Longhorn LV, and why a 62 GiB container image tipped that node into
DiskPressure and evicted bastion, labd, cockroach and openbao.

Three generators each hardcoded their own sizes and disagreed: the kickstart
said rancher=120G, ubuntu-autoinstall said 20G, asahi-firstboot said 20G under
a comment asserting the sizes matched install.ks.ts. They did not.

ROLE_REGISTRY already carried `k3s` and `parent` and nothing read them. This
makes capabilities authoritative, moves every size into one shared module, and
adds schema v2 (fixed 250G rancher / 300G longhorn, never --grow). Existing
machines stay v1 forever: schema is detected from the on-disk VG tag, so a v1
box stays v1 even when v2 is requested.

Proven on real VMs, not just unit tests: all four topologies installed and had
their layouts read back off the machines; markers in /home, /srv,
/var/lib/longhorn and /var/lib/rancher survived reinstall; and a 4-node cluster
formed, took real data, and had all three servers rolled one at a time through
evacuate / wipe / reinstall / rejoin with checksums verified before and after
each roll. Drill: 10/10, evidence in migration/drill-evidence/.

Production defects the drill found, none of which a unit test could reach:

- sshOpts() capped every operation at 30s while drainNode asked kubectl for
  --timeout=15m, so the transport killed the drain after evicting most pods and
  returned a transcript that read like success. `labctl app k3s evacuate` could
  never have drained a real node.
- generateAgentConfig put node-role.kubernetes.io/worker in the kubelet's
  node-label list, which NodeRestriction rejects, so no agent installed through
  K3sModule could start. systemd reported only "did not take the steps required
  by its unit configuration".
- toOpContext built K3sConfig by enumerating three keys and silently dropped
  the rest, so the k3s version pin did nothing and --allow-single-replica was a
  no-op that claimed to override a data-loss guard.
- The Longhorn disk annotation was mangled by shell quoting; with
  createDefaultDiskLabeledNodes the node then gets no disk at all, joins, goes
  Ready, and silently hosts no replica.
- evacuate drained before evicting, which blocks on Longhorn's PDBs and would
  destroy a single-replica volume's only source.
- etcd member ids were parsed from JSON, losing uint64 precision and emitting
  decimal where `member remove` needs hex -- at the moment a node is stopped
  and about to be wiped.
- get.k3s.io installs latest, two minor versions ahead of the fleet, so a
  reinstalled node would rejoin on a newer k3s than its peers and roll an
  unplanned two-version control-plane upgrade. K3sConfig.k3sVersion now pins it.
- `labctl app k3s install --role x` mapped anything that was not "worker" to
  "infra", so the runbook's own `--role k8s-combo` would have installed a
  different role with different disk expectations and no warning.

Also: /var/lib/longhorn/replicas must never be deleted, only its contents, or
every replica placed on the node dies on a non-recursive mkdir -- for ever,
while the node reports Ready, Schedulable and healthy.

etcd is now in the kickstart's package set for k3s server roles, because
`k3s etcdctl` is not a command and a member that needs to recover its own
membership has no internet.

542 unit tests / 39 files.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
2026-10-09 22:33:59 +01:00

246 lines
9.3 KiB
TypeScript

// Create a blank UEFI VM for PXE boot testing.
// Unlike cloud image VMs, these have an empty disk and boot from network.
// Each VM gets a serial console on a TCP port for debugging without network/SSH.
import { execSync, spawnSync, type SpawnSyncReturns } from "node:child_process";
import { existsSync } from "node:fs";
import { join } from "node:path";
import { createConnection } from "node:net";
import { log } from "./libvirt.js";
const IMAGE_DIR = "/var/lib/libvirt/images";
const IS_ROOT = process.getuid?.() === 0;
function run(cmd: string, opts?: { timeout?: number }): string {
const full = IS_ROOT ? cmd : `sudo ${cmd}`;
return execSync(full, { encoding: "utf-8", stdio: "pipe", timeout: opts?.timeout ?? 60_000 });
}
function virsh(...args: string[]): SpawnSyncReturns<string> {
const cmd = IS_ROOT ? "virsh" : "sudo";
const finalArgs = IS_ROOT ? args : ["virsh", ...args];
return spawnSync(cmd, finalArgs, { encoding: "utf-8", stdio: "pipe", timeout: 30_000 });
}
export interface PxeVmConfig {
name: string;
memory: number; // MB
vcpus: number;
diskSize: number; // GB
network: string; // libvirt network name
/**
* Serial console TCP port. Defaults to 4555 for backwards compatibility with
* the single-VM tests, but it MUST be unique per concurrently-running VM:
* qemu fails with "Failed to find an available port: Address already in use"
* and the domain never starts.
*/
serialPort?: number;
arch?: "x86_64" | "aarch64";
/**
* Extra NICs enumerated BEFORE the PXE NIC, on a network with no route to
* the bastion (defaults to libvirt's "default").
*
* Real multi-NIC boxes expose a class of bug a single-NIC VM cannot: an
* initramfs that picks "the first connected interface" grabs one of these
* instead of the NIC that PXE booted, and then cannot reach the bastion.
* Defaults to 0 (single NIC).
*/
decoyNics?: number;
decoyNetwork?: string;
}
/** Create a blank UEFI VM that PXE boots from the network. */
export function createPxeVm(config: PxeVmConfig): void {
destroyPxeVm(config.name);
const arch = config.arch ?? "x86_64";
log(`Creating PXE VM: ${config.name} (${arch}, ${config.memory}MB RAM, ${config.vcpus} vCPU, ${config.diskSize}GB disk)`);
// Create blank disk
const diskPath = join(IMAGE_DIR, `${config.name}.qcow2`);
run(`qemu-img create -f qcow2 "${diskPath}" ${config.diskSize}G`);
// UEFI firmware paths (Fedora)
if (arch === "aarch64") {
const aavmf = "/usr/share/edk2/aarch64/QEMU_EFI.fd";
if (!existsSync(aavmf)) {
throw new Error(`AAVMF firmware not found at ${aavmf}. Install: sudo dnf install edk2-aarch64`);
}
} else {
const ovmf = "/usr/share/edk2/ovmf/OVMF_CODE.fd";
if (!existsSync(ovmf)) {
throw new Error(`OVMF firmware not found at ${ovmf}. Install: sudo dnf install edk2-ovmf`);
}
}
const virtInstallArgs = [
"virt-install",
`--name=${config.name}`,
`--memory=${config.memory}`,
`--vcpus=${config.vcpus}`,
`--disk=path=${diskPath},format=qcow2,bus=virtio`,
// Decoys first so they enumerate ahead of the PXE NIC. They are up and
// carry a lease, but have no route to the bastion.
...Array.from({ length: config.decoyNics ?? 0 }, () =>
`--network=network=${config.decoyNetwork ?? "default"},model=virtio`),
`--network=network=${config.network},model=virtio`,
// UEFI firmware — required for PXE boot in modern mode
`--boot=uefi,network,hd`,
// No OS to install — PXE provides everything
"--os-variant=generic",
"--noautoconsole",
"--wait=0",
// Graphics for debugging (VNC, connect with virt-viewer if needed)
"--graphics=vnc,listen=127.0.0.1",
// Serial console via TCP — allows exec without network/SSH
// Connect: socat - TCP:127.0.0.1:<serialPort>
`--serial=tcp,host=127.0.0.1:${config.serialPort ?? 4555},mode=bind,protocol=telnet`,
];
if (arch === "aarch64") {
virtInstallArgs.push("--arch=aarch64", "--machine=virt");
}
log(`Running: virt-install --name=${config.name} --boot=uefi,network ...`);
run(virtInstallArgs.join(" "), { timeout: 30_000 });
log(`PXE VM ${config.name} created (serial: telnet 127.0.0.1 ${config.serialPort ?? 4555})`);
}
/** Destroy a PXE VM and clean up its disk. */
export function destroyPxeVm(name: string): void {
const result = virsh("dominfo", name);
if (result.status !== 0) return;
log(`Destroying PXE VM: ${name}`);
virsh("destroy", name);
virsh("undefine", name, "--remove-all-storage", "--nvram");
}
/** Get the MAC address of a VM's first NIC. */
export function getVmMac(name: string, network?: string): string | null {
const result = virsh("domiflist", name);
if (result.status !== 0) return null;
// Output format: Interface Type Source Model MAC
// With decoy NICs present, match the line for the PXE network so we return
// the NIC that actually boots rather than whichever is listed first.
const lines = result.stdout.split("\n");
const candidates = network === undefined
? lines
: lines.filter((l) => l.split(/\s+/).includes(network));
for (const line of candidates.length > 0 ? candidates : lines) {
const m = line.match(/([0-9a-f]{2}:[0-9a-f]{2}:[0-9a-f]{2}:[0-9a-f]{2}:[0-9a-f]{2}:[0-9a-f]{2})/i);
if (m) return m[1].toLowerCase();
}
return null;
}
/** Reboot a VM (force off + start). */
export function rebootPxeVm(name: string): void {
log(`Rebooting PXE VM: ${name}`);
virsh("destroy", name);
// Brief pause to let resources release
spawnSync("sleep", ["2"]);
virsh("start", name);
log(`PXE VM ${name} restarted`);
}
/**
* Read raw output from the VM's serial console (telnet TCP port).
* Returns the last N lines. Useful for diagnostics when SSH isn't available.
*/
export async function readSerialLog(
port: number,
opts: { lastLines?: number; timeoutMs?: number } = {},
): Promise<string> {
const { lastLines = 50, timeoutMs = 10_000 } = opts;
return new Promise((resolve) => {
const sock = createConnection({ host: "127.0.0.1", port });
let buf = "";
const timer = setTimeout(() => { sock.destroy(); resolve(buf); }, timeoutMs);
sock.on("data", (d: Buffer) => { buf += d.toString(); });
sock.on("error", () => { clearTimeout(timer); resolve(`(connection error) ${buf}`); });
sock.on("close", () => { clearTimeout(timer); resolve(buf); });
// Send a newline to trigger any buffered output / prompt
setTimeout(() => sock.write("\r\n"), 500);
}).then((raw: unknown) => {
const lines = (raw as string).split("\n").map(l => l.trimEnd()).filter(Boolean);
return lines.slice(-lastLines).join("\n");
});
}
/**
* Execute a command on the VM's serial console via socat.
* Requires auto-login root shell on the serial port.
*/
export function serialExec(
port: number,
command: string,
timeoutMs = 15_000,
): string {
const marker = `__END_${Date.now()}__`;
// Use socat to handle telnet negotiation properly
const input = `\r\n${command}; echo '${marker}'\r\n`;
const result = spawnSync("bash", ["-c",
`echo -e '${input.replace(/'/g, "\\'")}' | socat -T${Math.ceil(timeoutMs / 1000)} - TCP:127.0.0.1:${port} 2>/dev/null`
], { encoding: "utf-8", stdio: "pipe", timeout: timeoutMs + 5000 });
const output = result.stdout ?? "";
const markerIdx = output.indexOf(marker);
if (markerIdx < 0) return `(no marker) ${output.slice(-500)}`;
// Get lines between command echo and marker
const before = output.substring(0, markerIdx);
const lines = before.split("\n");
// Skip everything up to and including the command echo line
const cmdIdx = lines.findIndex(l => l.includes(command.substring(0, 20)));
return lines.slice(cmdIdx >= 0 ? cmdIdx + 1 : 1).join("\n").trim();
}
export interface IsoVmConfig {
name: string;
memory: number; // MB
vcpus: number;
diskSize: number; // GB
network: string; // libvirt network name
isoPath: string; // path to boot ISO
arch?: "x86_64" | "aarch64";
}
/** Create a UEFI VM that boots from a CD-ROM ISO (not PXE). */
export function createIsoVm(config: IsoVmConfig): void {
destroyPxeVm(config.name);
const arch = config.arch ?? "x86_64";
log(`Creating ISO boot VM: ${config.name} (${arch}, ${config.memory}MB RAM, ${config.vcpus} vCPU, ${config.diskSize}GB disk)`);
// Create blank disk
const diskPath = join(IMAGE_DIR, `${config.name}.qcow2`);
run(`qemu-img create -f qcow2 "${diskPath}" ${config.diskSize}G`);
const virtInstallArgs = [
"virt-install",
`--name=${config.name}`,
`--memory=${config.memory}`,
`--vcpus=${config.vcpus}`,
`--disk=path=${diskPath},format=qcow2,bus=virtio`,
// Boot ISO as CD-ROM
`--disk=path=${config.isoPath},device=cdrom,readonly=on`,
`--network=network=${config.network},model=virtio`,
// UEFI firmware, boot from cdrom (not network)
"--boot=uefi,cdrom",
"--os-variant=generic",
"--noautoconsole",
"--wait=0",
"--graphics=vnc,listen=127.0.0.1",
// Serial console via TCP (port 4556 to avoid conflict with PXE VM)
"--serial=tcp,host=127.0.0.1:4556,mode=bind,protocol=telnet",
];
if (arch === "aarch64") {
virtInstallArgs.push("--arch=aarch64", "--machine=virt");
}
log(`Running: virt-install --name=${config.name} --boot=uefi,cdrom ...`);
run(virtInstallArgs.join(" "), { timeout: 60_000 });
log(`ISO boot VM ${config.name} created (serial: telnet 127.0.0.1 4556)`);
}