bastion/docs/ARCHITECTURE.md

@@ -89,6 +89,83 @@ Side paths:
 
 ---
 
+## Multi-architecture PXE
+
+The bastion serves both `x86_64` and `aarch64` over the network. Nothing about this is
+operator-configured -- there is no `--arch` flag, by design.
+
+### How a client's architecture is decided
+
+1. **DHCP option 93** (Client System Architecture) picks the *bootloader*. dnsmasq matches
+   it and hands out a matching iPXE binary:
+
+   | Option 93 | Client | Served |
+   |---|---|---|
+   | `0` | x86 BIOS | `undionly.kpxe` (TFTP) |
+   | `7`, `9` | x64 UEFI | `ipxe.efi` (TFTP) |
+   | `11` | **ARM64 UEFI** | `ipxe-arm64.efi` (TFTP) |
+   | `16` | x64 UEFI HTTP Boot | `http://…/ipxe.efi` |
+   | `19` | **ARM64 UEFI HTTP Boot** | `http://…/ipxe-arm64.efi` |
+
+   Values come from the IANA Processor Architecture Types registry. Note `19`, not `20` --
+   `20` is *pc/at bios boot from http*. EDK2/AAVMF prefers HTTP Boot over TFTP PXE, so the
+   iPXE binaries are staged in **both** `tftpDir` and `httpDir` (symlinked by `main.ts`).
+
+2. **`/dispatch` picks the kernel.** Option 93 never reaches the HTTP endpoint, so
+   `boot.ipxe` passes iPXE's own `${buildarch}` as `?arch=`. `resolveArch()` prefers, in
+   order: the tracked machine record → the reported `?arch=` → the configured default.
+   The record wins because it is what we observed on the machine itself.
+
+### Artifact naming
+
+`x86_64` keeps the original unsuffixed paths so its rendered iPXE scripts are unchanged;
+everything else is suffixed. `kernelPath()` / `initrdPath()` in `templates/boot.ipxe.ts`
+are the single source of truth, used by both the templates and `main.ts` staging.
+
+| arch | kernel | initrd |
+|---|---|---|
+| `x86_64` | `/vmlinuz` | `/initrd.img` |
+| `aarch64` | `/vmlinuz-aarch64` | `/initrd-aarch64.img` |
+
+`tests/ipxe-x86-regression.test.ts` pins the x86_64 output against a golden fixture.
+
+### arm64 gotchas
+
+- **LoadFile2 is mandatory.** arm64 has no `HdrS` boot protocol; the kernel's EFI stub
+  fetches the initrd over the UEFI `EFI_LOAD_FILE2_PROTOCOL`. An iPXE build without it
+  accepts the `initrd` line, silently drops it, and the kernel panics with
+  `VFS: Unable to mount root fs on unknown-block(0,0)`. Fedora's
+  `ipxe-bootimgs-aarch64` implements it; the integration test asserts this up front so
+  the failure names itself instead of looking like a disk problem.
+- **`nomodeset` is x86-only.** On arm64 there is no VGA path to fall back to. aarch64 gets
+  `console=tty0 console=ttyAMA0,115200` instead — the last `console=` wins for
+  `/dev/console`, so serial is the interactive one.
+- **Ubuntu is x86_64-only.** `releases.ubuntu.com` publishes no arm64 netboot artifacts.
+  `osSupportsArch()` encodes this, and both the install guard and `/dispatch` refuse the
+  combination rather than serving an x86 kernel to an ARM machine.
+
+---
+
+## Onboarding classification (vendor OS)
+
+Machines carry an `onboard` field: `"pxe"` (default) or `"ssh"`, plus `vendor_os` naming
+what they run. `classifyOnboard()` in `@lab/shared` sets it from DMI identity, with known
+hardware also matched by MAC — a machine can sit in state for a long time with no DMI, and
+a DMI-only rule would fail open exactly where it matters.
+
+`onboard: "ssh"` means *we cannot rebuild this machine's OS*. Installs are refused at both
+entry points (`/api/install` and the labd `command-install` handler) with an error naming
+the machine and pointing at `provision debug`. **Rescue is never guarded** — being unable
+to reinstall a machine is precisely when a rescue shell is needed.
+
+This is a fact about the machine, not a blocklist. The refusal follows from "no image in
+our pipeline restores `vendor_os`", so adding a DGX OS image to the pipeline is what
+unblocks the DGX Sparks — no entry needs deleting.
+
+Current classifications: NVIDIA DGX Spark (`spark-2935`, `spark-3a1c`) → `dgx-os`.
+
+---
+
 ## Packages
 
 ### Monorepo Structure

bastion/src/bastion/src/routes/dispatch.ts

@@ -186,7 +186,9 @@ echo "==============================="
               "NOTE: --pxe-boot requested, but no root device is recorded",
               "      for this machine. Booting rescue instead.",
               "      From the rescue shell, run:",
-              `        curl http://${config.serverIp}:${config.httpPort}/debug-setup.sh | bash`,
+              // No pipe or && here: iPXE treats || and && as command separators, so keep
+              // the printed command free of anything its parser might claim.
+              `        curl -s http://${config.serverIp}:${config.httpPort}/debug-setup.sh -o /tmp/s.sh ; sh /tmp/s.sh`,
               "      then retry --pxe-boot.",
             ]
           : undefined;

bastion/tests/integration/arm-pxe-provision.test.ts

@@ -191,12 +191,20 @@ async function startHarness(vmName: string, httpPort: number, pubKey: string): P
   });
 
   // iPXE binaries. The arm64 one is the whole point: dnsmasq hands it out on DHCP
-  // option 93 = 11, and x86_64 is staged too so the config renders as it does in
-  // production.
+  // option 93 -- 11 for UEFI PXE (TFTP) and 19 for UEFI HTTP Boot.
+  //
+  // They go in BOTH directories, exactly as main.ts stages them. AAVMF prefers HTTP
+  // Boot, so it is served an http:// URL and fetches from httpDir; a firmware that
+  // takes the TFTP path reads the same file from tftpDir. Staging only tftpDir gives a
+  // 404 and "No bootable option or device was found" on the console.
   log("Staging iPXE binaries...");
-  copyFileSync(IPXE_ARM64, join(config.tftpDir, "ipxe-arm64.efi"));
   const ipxeX86 = "/usr/share/ipxe/ipxe-snponly-x86_64.efi";
-  if (existsSync(ipxeX86)) copyFileSync(ipxeX86, join(config.tftpDir, "ipxe.efi"));
+  copyFileSync(IPXE_ARM64, join(config.tftpDir, "ipxe-arm64.efi"));
+  copyFileSync(IPXE_ARM64, join(config.httpDir, "ipxe-arm64.efi"));
+  if (existsSync(ipxeX86)) {
+    copyFileSync(ipxeX86, join(config.tftpDir, "ipxe.efi"));
+    copyFileSync(ipxeX86, join(config.httpDir, "ipxe.efi"));
+  }
 
   // Fedora kernel + initrd for both architectures, cached across runs.
   const cacheDir = "/var/lib/libvirt/images/lab-pxe-cache";