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labsim: hard failover and reboot safety hold; runbook for the production apply Hard failover proven by destroying the master outright (virsh destroy -- no PADT, the case a graceful stop cannot cover): the survivor took the VIPs, dialled, and the access concentrator showed exactly ONE simdsl session from its MAC for the whole seven minutes. When the destroyed router came back it did NOT dial -- ConditionResult=no, ActiveState=inactive, NRestarts=0, pppoe0 absent, may_dial=no -- and the AC session count stayed at 1. That is the gate doing the one job it exists for, on the path that previously had no protection at all. Two more harness bugs of the same family as the last three, both of which reported a working system as broken: - ppp_on() returned an EMPTY string for an unreachable router, and `[ "" = 0 ]` is false, so the hard-failover wait sat for its full timeout waiting for a DESTROYED box to report zero -- long after the survivor had taken over correctly. Absent now means 0. - a VM restart recreates its taps under new names and the OVS bond keeps the old ones: lacp dies, VLAN 1 goes with it, and the box returns reachable on some VLANs and not others. That looked exactly like a failed failover. It is the same stale-membership fault ovs_bond_router already detects, but nothing ran it after a restart; the harness now does. migration/PPPOE-HA.md is the runbook: what the design is, why `disable` cannot work, the measured numbers, the deploy order (vyos002 first, on its own commit, verified on the wire with tcpdump rather than from state), and the one-line rollback. It also records a model hazard found while writing it. The imported baseline captures the RUNNING state, not the safe one -- vyos001 has no `vif 53 disable` because it happens to be master, vyos002 does. An apply performed while vyos002 held the VIP would therefore enable vyos001's WAN too, putting the cloned MAC on both boxes. An override must assert `vif 53 disable` on BOTH, accepting that an apply then briefly disables the current master's 10 gig until the reconciler restores it. Still not applied to production. Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01DMVzWZgiKW2wquf5z8S1yH
2026-09-05 19:21:13 +01:00
# PPPoE high availability
Proven in labsim. **Not applied to production.**
## What it does
One consumer ISP account, two routers. The 10 gig lease is bound to a cloned MAC
(`f0:9f:c2:12:9b:4f`, the retired USG's) and the Vodafone line to a single
credential, so neither may be live on both boxes. The WAN follows VRRP
mastership — but the two halves use different control planes, and that is the
whole design:
| | plane | why |
|---|---|---|
| `bond0.53` (10 gig) | VyOS **config** (`disable`) | only config can move a MAC |
| `pppoe0` (Vodafone) | **systemd** unit gate | see below |
## Why PPPoE cannot live on the config plane
`interfaces_pppoe.py` treats `disable` and `delete` identically: both **unlink
`/etc/ppp/peers/pppoe0`**, call `PPPoEIf.remove()` (withdrawing the FRR default
route) and stop the unit. That path is pppd's own options file
(`ExecStart=/usr/sbin/pppd call %I`), so the resting state destroyed exactly what
the promotion path needed. `ppp@pppoe0` then restart-looped against the missing
file — 47 restarts observed, zero sessions at the access concentrator — and
never tripped systemd's limiter, because `RestartSec=5s` against the default
10s/5-burst window is only two restarts per interval.
It also made op-mode `connect interface pppoe0` unusable (it refuses without the
peers file), and put every failover behind a priority-322 commit where one
unrelated invalid node fails the whole thing.
## The gate
`pppoe0` is configured identically and **enabled on both** routers, so the peers
file always exists. Dialling is gated by
`/etc/systemd/system/ppp@pppoe0.service.d/10-vrrp-wan-gate.conf`:
```ini
ConditionPathExists=/run/vrrp-wan/may-dial
ConditionPathExists=/etc/ppp/peers/pppoe0
StartLimitIntervalSec=600
StartLimitBurst=6
```
`/run` is tmpfs, so the gate is shut at boot and neither box can dial before VRRP
has decided. **This is load-bearing, not a nicety:** with the node enabled,
`interfaces_pppoe.py` restarts ppp on *every* commit touching the pppoe subtree
when the daemon is not running — so the backup actively tries to dial whenever
anything commits (`pulumi up`, a hand commit, the boot-time config load). The
gate is the only thing making that a no-op, which is why `vrrp-wan-reconcile`
**refuses to bless a box whose drop-in is missing**: `/etc` is per-image, so a
VyOS upgrade silently removes the protection, and failing closed turns that into
"PPPoE never dials" rather than "both routers dial".
`may-dial` is a **lease, not a flag**. `ConditionPathExists` is evaluated at
start only — it can prevent a dial, never revoke one. `vrrp-wan-reconcile`
renews it every 30s; `vrrp-wan-guard` runs every 5s and only ever revokes, on
either "I do not hold the VIP" or "the lease is stale".
## Measured in labsim
| | |
|---|---|
| Clean failover (`force-fault`) | `pppoe0` moves in **20-26s**, reproducible |
labsim: hard failover and reboot safety hold; runbook for the production apply Hard failover proven by destroying the master outright (virsh destroy -- no PADT, the case a graceful stop cannot cover): the survivor took the VIPs, dialled, and the access concentrator showed exactly ONE simdsl session from its MAC for the whole seven minutes. When the destroyed router came back it did NOT dial -- ConditionResult=no, ActiveState=inactive, NRestarts=0, pppoe0 absent, may_dial=no -- and the AC session count stayed at 1. That is the gate doing the one job it exists for, on the path that previously had no protection at all. Two more harness bugs of the same family as the last three, both of which reported a working system as broken: - ppp_on() returned an EMPTY string for an unreachable router, and `[ "" = 0 ]` is false, so the hard-failover wait sat for its full timeout waiting for a DESTROYED box to report zero -- long after the survivor had taken over correctly. Absent now means 0. - a VM restart recreates its taps under new names and the OVS bond keeps the old ones: lacp dies, VLAN 1 goes with it, and the box returns reachable on some VLANs and not others. That looked exactly like a failed failover. It is the same stale-membership fault ovs_bond_router already detects, but nothing ran it after a restart; the harness now does. migration/PPPOE-HA.md is the runbook: what the design is, why `disable` cannot work, the measured numbers, the deploy order (vyos002 first, on its own commit, verified on the wire with tcpdump rather than from state), and the one-line rollback. It also records a model hazard found while writing it. The imported baseline captures the RUNNING state, not the safe one -- vyos001 has no `vif 53 disable` because it happens to be master, vyos002 does. An apply performed while vyos002 held the VIP would therefore enable vyos001's WAN too, putting the cloned MAC on both boxes. An override must assert `vif 53 disable` on BOTH, accepting that an apply then briefly disables the current master's 10 gig until the reconciler restores it. Still not applied to production. Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01DMVzWZgiKW2wquf5z8S1yH
2026-09-05 19:21:13 +01:00
| 10 gig down → PPPoE | route falls to `pppoe0`; LAN back online in **5s** |
| Stale lease | guard hangs up within ~5s |
| Missing peers file | `NRestarts=0` — no loop |
| Flap holdoff vs live session | session survives a forged 900s holdoff |
labsim: hard failover and reboot safety hold; runbook for the production apply Hard failover proven by destroying the master outright (virsh destroy -- no PADT, the case a graceful stop cannot cover): the survivor took the VIPs, dialled, and the access concentrator showed exactly ONE simdsl session from its MAC for the whole seven minutes. When the destroyed router came back it did NOT dial -- ConditionResult=no, ActiveState=inactive, NRestarts=0, pppoe0 absent, may_dial=no -- and the AC session count stayed at 1. That is the gate doing the one job it exists for, on the path that previously had no protection at all. Two more harness bugs of the same family as the last three, both of which reported a working system as broken: - ppp_on() returned an EMPTY string for an unreachable router, and `[ "" = 0 ]` is false, so the hard-failover wait sat for its full timeout waiting for a DESTROYED box to report zero -- long after the survivor had taken over correctly. Absent now means 0. - a VM restart recreates its taps under new names and the OVS bond keeps the old ones: lacp dies, VLAN 1 goes with it, and the box returns reachable on some VLANs and not others. That looked exactly like a failed failover. It is the same stale-membership fault ovs_bond_router already detects, but nothing ran it after a restart; the harness now does. migration/PPPOE-HA.md is the runbook: what the design is, why `disable` cannot work, the measured numbers, the deploy order (vyos002 first, on its own commit, verified on the wire with tcpdump rather than from state), and the one-line rollback. It also records a model hazard found while writing it. The imported baseline captures the RUNNING state, not the safe one -- vyos001 has no `vif 53 disable` because it happens to be master, vyos002 does. An apply performed while vyos002 held the VIP would therefore enable vyos001's WAN too, putting the cloned MAC on both boxes. An override must assert `vif 53 disable` on BOTH, accepting that an apply then briefly disables the current master's 10 gig until the reconciler restores it. Still not applied to production. Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01DMVzWZgiKW2wquf5z8S1yH
2026-09-05 19:21:13 +01:00
| Invariant | AC never showed two `simdsl` sessions |
## Two failure modes found by running it, not by reading it
**The flap damper tore down a healthy WAN.** `ppp_dial()` checked the hold-off
and returned *before* renewing `may-dial`. That file is a lease the guard
expires after `LEASE_TTL`, so tripping the damper stopped the renewal and the
guard hung up `pppoe0` **on the master** ~80s later:
```
DIAL FLAP: >=6 attempts in 600s -- holding off 900s
GUARD: lease stale (81s > 75s) -- hanging up pppoe0
```
A damper meant to suppress repeated *dials* was destroying an established
session instead. An active session now renews the lease and returns before
every other check; everything below only decides whether to start a **new**
session. T12 is the regression test.
**A missing peers file is silent.** `/etc/ppp/peers/pppoe0` is both pppd's
options file and the gate's second condition, and it is only written by a commit
that touches the pppoe subtree. Without it systemd logs
`skipped because of an unmet condition check` exactly once and then nothing —
a router that cannot dial at all looks identical to a healthy backup.
`ppp_dial()` now says so on every tick, and distinguishes the two causes:
configured-but-not-rendered (re-commit the subtree) versus no `pppoe0` in the
config at all.
The second cause is the one to watch in production: **a commit that was never
`save`d reverts on reboot and takes `pppoe0` with it.** That is exactly how the
sim secondary lost its WAN and spent hours looking like an ISP problem. After
any hand commit to the pppoe subtree, `save` — or the next reboot produces a
standby that can never take over.
labsim: hard failover and reboot safety hold; runbook for the production apply Hard failover proven by destroying the master outright (virsh destroy -- no PADT, the case a graceful stop cannot cover): the survivor took the VIPs, dialled, and the access concentrator showed exactly ONE simdsl session from its MAC for the whole seven minutes. When the destroyed router came back it did NOT dial -- ConditionResult=no, ActiveState=inactive, NRestarts=0, pppoe0 absent, may_dial=no -- and the AC session count stayed at 1. That is the gate doing the one job it exists for, on the path that previously had no protection at all. Two more harness bugs of the same family as the last three, both of which reported a working system as broken: - ppp_on() returned an EMPTY string for an unreachable router, and `[ "" = 0 ]` is false, so the hard-failover wait sat for its full timeout waiting for a DESTROYED box to report zero -- long after the survivor had taken over correctly. Absent now means 0. - a VM restart recreates its taps under new names and the OVS bond keeps the old ones: lacp dies, VLAN 1 goes with it, and the box returns reachable on some VLANs and not others. That looked exactly like a failed failover. It is the same stale-membership fault ovs_bond_router already detects, but nothing ran it after a restart; the harness now does. migration/PPPOE-HA.md is the runbook: what the design is, why `disable` cannot work, the measured numbers, the deploy order (vyos002 first, on its own commit, verified on the wire with tcpdump rather than from state), and the one-line rollback. It also records a model hazard found while writing it. The imported baseline captures the RUNNING state, not the safe one -- vyos001 has no `vif 53 disable` because it happens to be master, vyos002 does. An apply performed while vyos002 held the VIP would therefore enable vyos001's WAN too, putting the cloned MAC on both boxes. An override must assert `vif 53 disable` on BOTH, accepting that an apply then briefly disables the current master's 10 gig until the reconciler restores it. Still not applied to production. Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01DMVzWZgiKW2wquf5z8S1yH
2026-09-05 19:21:13 +01:00
## Deploying (not yet done)
1. `sudo /config/vyos-known-good save` on both.
2. `migration/vrrp-wan-install --vip 192.168.1.1 --host vyos@10.0.1.253` then the
same for `.252`. Then `--check` on both. **No config change yet** — verify
nothing dials.
3. Confirm `/config/wan-secrets` is present and identical on both.
4. **vyos002 first** (the non-master), on its own commit — `interfaces pppoe` is
priority 322 and one bad node fails everything:
`delete interfaces pppoe pppoe0 disable`, `commit-confirm 10`.
5. Verify vyos002 did **not** dial — check on the wire, not from state:
`sudo tcpdump -i bond0.51 -nn pppoed` should show no PADI. Then `confirm`; `save`.
6. vyos001: nothing to change; it already has `pppoe0` enabled.
7. Confirm `vif 53 disable` is in **both** `config.boot`s.
8. Add the drop-in re-install to the VyOS image-upgrade runbook.
**Rollback**, from either box: `set interfaces pppoe pppoe0 disable` on both and
`rm /run/vrrp-wan/may-dial`. That restores today's behaviour exactly.
## What the sim cannot prove
- **Vodafone's `session-control`.** The sim's accel-ppp defaults to `replace`, so
a new auth kills the old session immediately. A real BRAS may `deny` and hold
the session for its own dead-peer timer. The matrix runs all three modes to
bracket the risk; it cannot tell you which one you will meet, and account
rate-limiting or lockout on repeated dials has no sim analogue at all. The
flap damper (6 dials / 600s → 15 min hold-off) exists for that.
- **Whether Vodafone honours our LCP Terminate / PADT** on a graceful stop.
- **The cloned-MAC lease** — whether the 10 gig ISP re-issues `87.192.101.48` to
`f0:9f:c2:12:9b:4f` arriving on a different switch port. That risk belongs to
`bond0.53`, not PPPoE, and is the largest untested item in the failover.
- **Real dial time and MTU/MSS under load.** PPPoE was proven on the *USG*;
VyOS dialling Vodafone has never been done.
- **Timing under load.** The sim routers are idle 2-vCPU VMs; commit latency on
the VP2440s under kea + BGP + conntrack will be worse, and commit latency is
the dominant term in the `bond0.53` half of a failover.
## A model hazard to fix before applying
The imported baseline records the **running** state, not the safe one: vyos001
has no `vif 53 disable` (it is master), vyos002 does. So an apply performed while
vyos002 held the VIP would enable vyos001's WAN as well, putting the cloned MAC
on both boxes. An override must assert `vif 53 disable` on **both** routers, with
the reconciler re-enabling whichever holds the VIP. Note the consequence: an
apply then briefly disables the current master's 10 gig until the reconciler
restores it (≤30s).