fix: rate limiting breaking smoke tests and backup routes 404 when disabled

- Exempt /healthz and /health from rate limiter
- Increase rate limit from 500 to 2000 req/min
- Register backup routes even when disabled (status shows disabled)
- Guard restore endpoints with 503 when backup not configured
- Add retry with backoff on 429 in audit smoke tests

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>

src/mcpd/src/main.ts

@@ -465,11 +465,13 @@ async function main(): Promise<void> {
       }
     };
     gitBackup.setCallbacks(importResource, deleteResource);
-    registerGitBackupRoutes(app, gitBackup);
     // Init async — don't block server startup
     gitBackup.init().catch((err) => app.log.error({ err }, 'Git backup init failed'));
   }
 
+  // Always register backup routes (status shows disabled when no repo configured)
+  registerGitBackupRoutes(app, gitBackup);
+
   // ── RBAC list filtering hook ──
   // Filters array responses to only include resources the user is allowed to see.
   app.addHook('preSerialization', async (request, _reply, payload) => {

src/mcpd/src/middleware/security.ts

@@ -20,5 +20,10 @@ export async function registerSecurityPlugins(
   await app.register(rateLimit, {
     max: config.rateLimitMax,
     timeWindow: config.rateLimitWindowMs,
+    allowList: (req) => {
+      // Exempt health probes and internal monitoring from rate limiting
+      const url = req.url;
+      return url === '/healthz' || url === '/health';
+    },
   });
 }

src/mcpd/src/routes/git-backup.ts

@@ -25,6 +25,9 @@ export function registerGitBackupRoutes(app: FastifyInstance, gitBackup: GitBack
 
   // POST /api/v1/backup/restore/preview — preview restore
   app.post<{ Body: { commit: string } }>('/api/v1/backup/restore/preview', async (request, reply) => {
+    if (!gitBackup.enabled) {
+      return reply.code(503).send({ error: 'Backup is not configured' });
+    }
     const { commit } = request.body ?? {};
     if (!commit) {
       return reply.code(400).send({ error: 'commit is required' });
@@ -39,6 +42,9 @@ export function registerGitBackupRoutes(app: FastifyInstance, gitBackup: GitBack
 
   // POST /api/v1/backup/restore — restore to a commit
   app.post<{ Body: { commit: string } }>('/api/v1/backup/restore', async (request, reply) => {
+    if (!gitBackup.enabled) {
+      return reply.code(503).send({ error: 'Backup is not configured' });
+    }
     const { commit } = request.body ?? {};
     if (!commit) {
       return reply.code(400).send({ error: 'commit is required' });

src/mcplocal/tests/smoke/audit.test.ts

@@ -65,24 +65,32 @@ interface AuditSessionResult {
   total: number;
 }
 
-/** Fetch JSON from mcpd REST API (with auth from credentials). */
-function mcpdGet<T>(path: string): Promise<T> {
-  return new Promise((resolve, reject) => {
-    const url = new URL(path, MCPD_EFFECTIVE_URL);
-    const headers: Record<string, string> = { 'Accept': 'application/json' };
-    if (MCPD_CREDS.token) headers['Authorization'] = `Bearer ${MCPD_CREDS.token}`;
-    http.get(url, { timeout: 10_000, headers }, (res) => {
-      const chunks: Buffer[] = [];
-      res.on('data', (chunk: Buffer) => chunks.push(chunk));
-      res.on('end', () => {
-        try {
-          resolve(JSON.parse(Buffer.concat(chunks).toString('utf-8')) as T);
-        } catch (err) {
-          reject(err);
-        }
-      });
-    }).on('error', reject);
-  });
+/** Fetch JSON from mcpd REST API (with auth from credentials). Retries on rate limit. */
+async function mcpdGet<T>(path: string, retries = 3): Promise<T> {
+  for (let attempt = 0; attempt <= retries; attempt++) {
+    const result = await new Promise<{ status: number; body: T }>((resolve, reject) => {
+      const url = new URL(path, MCPD_EFFECTIVE_URL);
+      const headers: Record<string, string> = { 'Accept': 'application/json' };
+      if (MCPD_CREDS.token) headers['Authorization'] = `Bearer ${MCPD_CREDS.token}`;
+      http.get(url, { timeout: 10_000, headers }, (res) => {
+        const chunks: Buffer[] = [];
+        res.on('data', (chunk: Buffer) => chunks.push(chunk));
+        res.on('end', () => {
+          try {
+            resolve({ status: res.statusCode ?? 0, body: JSON.parse(Buffer.concat(chunks).toString('utf-8')) as T });
+          } catch (err) {
+            reject(err);
+          }
+        });
+      }).on('error', reject);
+    });
+    if (result.status === 429 && attempt < retries) {
+      await new Promise((r) => setTimeout(r, 2_000 * (attempt + 1)));
+      continue;
+    }
+    return result.body;
+  }
+  throw new Error('mcpdGet: max retries exceeded');
 }
 
 /** Query audit events from mcpd. */

stack/docker-compose.yml

@@ -30,7 +30,7 @@ services:
       MCPD_LOG_LEVEL: ${MCPD_LOG_LEVEL:-info}
       MCPD_NODE_RUNNER_IMAGE: mysources.co.uk/michal/mcpctl-node-runner:latest
       MCPD_PYTHON_RUNNER_IMAGE: mysources.co.uk/michal/mcpctl-python-runner:latest
-      MCPD_RATE_LIMIT_MAX: "500"
+      MCPD_RATE_LIMIT_MAX: "2000"
       MCPD_MCP_NETWORK: mcp-servers
       MCPD_BACKUP_REPO: ${MCPD_BACKUP_REPO:-}
     depends_on: